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Association between postoperative complications and hospital length of stay: a large-scale observational study of 4,495,582 patients in the American College of Surgeons National Surgical Quality Improvement Program (ACS-NSQIP) registry

Abstract

Background

Precise estimates of risk-adjusted increases in postoperative length of stay (LOS) associated with postoperative complications across a range of complications and operations are not available in the existing literature.

Methods

Associations between preoperative characteristics, postoperative complications and postoperative LOS were tested using medians, interquartile ranges, and nonparametric rank sum tests in a retrospective cohort study using the 2005–2018 American College of Surgeons National Surgical Quality Improvement Program (ACS-NSQIP) dataset. A negative binomial model was used with postoperative LOS as the dependent variable and preoperative characteristics and postoperative complications as independent variables. The model was applied to estimate each patient’s postoperative LOS with and without each postoperative complication to measure the association between each complication and risk-adjusted change in postoperative LOS.

Results

A total of 4,495,582 patients were included. After risk-adjustment, occurrence of each postoperative complication was associated with significantly increased postoperative LOS (between + 3.9 and + 20.1 days, p < 0.0001). The longest risk-adjusted postoperative LOS increases were associated with prolonged ventilator use (+ 20.1 days), wound disruption (+ 19.4 days), and acute renal failure (+ 17.1 days).

Conclusion

Occurrence of any postoperative complication was associated with increased risk-adjusted postoperative LOS. Degree of increase varied by complication. These data could be useful for patient counseling, allocation of resources, discharge planning, and quality improvement efforts.

Background

Postoperative complications occur in 15% of nonemergent inpatient surgeries, with up to 6% of patients experiencing multiple complications [1]. Anecdotally, surgeons know that these complications impact postoperative length of stay (LOS) but lack precise estimates of the effect magnitude. In 2022, the average adjusted expense per inpatient hospital day in the United States was $3,025 [2], and delayed discharge leads to fewer open beds in acute care hospitals [3]. Targeted quality improvements to reduce this burden can significantly impact healthcare expenditures.

In a literature review of studies whose primary purpose was to examine the associations between postoperative complications and postoperative LOS, we identified 18 relevant articles (Supplemental Table 1) [4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21]. The majority (78%) of these studies were done for specific operations, such as lumbar spine surgery or lower extremity bypass, and 72% had small sample sizes of patients (≤ 7,500). Furthermore, complications were not uniformly defined and changes in LOS were variously measured. The literature lacked studies using broad surgical populations, large sample sizes, examining an array of specific complications, and incorporating risk adjustment for preoperative patient characteristics and other complications. Such a study would provide more precise estimates of risk-adjusted increases in postoperative LOS associated with postoperative complications across a range of complications and operations. These might inform clinical decision making, guide hospital resource allocation, and alleviate reliance on subjective and anecdotal evidence. This study could also provide implementable data for reference in programs for quality improvement and cost reduction, as LOS is often used as a proxy for value and quality of care for hospitals [3, 22].

The objective of this study was to estimate the unadjusted and risk-adjusted changes in postoperative LOS associated with specific types of postoperative complications in a broad inpatient surgical population. We hypothesized that each type of postoperative complication would be associated with significant changes in postoperative LOS, even after adjusting for preoperative risk and other complications, and that the changes in postoperative LOS would vary for the different types of complications.

Methods

Study design and data source

This was a retrospective cohort study using the prospectively collected 2005–2018 American College of Surgeons National Surgical Quality Improvement Program participant use file (ACS-NSQIP PUF). The ACS-NSQIP PUF contains surgical data from over 700 institutions primarily in the United States and Canada, across nine surgical subspecialties, including general, gynecology, neurosurgery, orthopedic, otolaryngology, plastic, thoracic, urology, and vascular surgery. Trained clinical nurses collect data from a systematic sample of operations within each participating institution. Data include patient demographic and preoperative medical characteristics and comorbidities, preoperative laboratory work, operative information, and 30-postoperative outcomes including mortality and 18 different complications [23]. In this study, laboratory variables were not used because we previously found that they did not add significantly to a patient’s risk prediction beyond the non-laboratory preoperative variables collected in the ACS-NSQIP and they are often missing in a non-random fashion [24]. This study was reviewed by the Colorado Multiple Institutional Review Board and deemed exempt as it used deidentified and publicly available data.

Study sample

Because LOS is generally relevant only to inpatients, the study population was limited to inpatients in the ACS-NSQIP database. Patients were excluded if they had operations that were not in the nine designated subspecialties of the ACS-NSQIP Essentials Program or if they were missing data for key variables.

Dependent and independent variables

The primary dependent variable or outcome was patient postoperative LOS, defined as the number of days from the day of operation to the day of discharge from the hospital. The primary independent variable was each of the 18 ACS-NSQIP postoperative complications. Postoperative complications were counted only if they occurred prior to the patient’s discharge from the hospitalization for the primary operation.

The independent variables for risk adjustment included 27 preoperative, non-laboratory ACS-NSQIP variables and Current Procedural Terminology (CPT)-specific median LOS calculated from the ACS-NSQIP database. The 27 preoperative variables of the patients included: age, sex, race/ethnicity, body mass index (BMI), functional health status (independent, partially dependent, totally dependent), transfer status (from home, acute care, or chronic care), surgeon specialty, emergency status, work relative value unit (wRVU) of the primary operation, and American Society of Anesthesiologists physical status classification (ASA class, 1 to 5), and 17 different types of comorbidities.

Statistical analysis

The unadjusted associations between preoperative characteristics, postoperative complications, and LOS were examined by comparing median postoperative LOS for the categories of the categorical variables and tested for statistical significance using a Wilcoxon rank sum test for variables with two categories or a Kruskal–Wallis test for variables with > 2 categories. For continuous variables, a Pearson correlation coefficient was calculated between the continuous variable and postoperative LOS.

Risk-adjustment was accomplished using a negative binomial model with postoperative LOS as the dependent variable and the preoperative variables and postoperative complications as the independent variables. Once a negative binomial model was estimated, the model was applied to the patients to estimate the risk-adjusted postoperative LOS for patients with or without the preoperative characteristic or postoperative complication, and risk-adjusted median postoperative LOSs were compared and tested as above. Two-sided p-values ≤ 0.05 were considered statistically significant. All statistical analyses were performed using SAS version 9.4 (SAS Inc, Cary, NC).

Results

A total of 4,603,064 inpatients were included in the ACS-NSQIP PUF from 2005–2018. Of these, 38,211 patients (0.8%) were excluded for having operations in specialties other than the nine targeted surgical specialties; 69,271 patients (1.5%) were excluded for missing key data. This left a total of 4,495,582 patients (97.7%) in the analytic dataset (Fig. 1, Strength in Reporting of Observational Studies in Epidemiology (STROBE) diagram).

Fig. 1
figure 1

STROBE DiagramSTROBE diagram of total initial patient cohort, those excluded for not undergoing operations within the targeted surgical subspecialties, those missing key data, and the final analyzed patient cohort

General preoperative characteristics of patients

The preoperative characteristics of this cohort and associations between characteristics and LOS are shown in Table 1, with unadjusted and risk-adjusted median postoperative LOS. The majority of patients were female (56.3%), white (67.2%), functionally independent (94.9%), admitted directly from home (94.0%), American Society of Anesthesiology Physical Status Classification (ASA class) II-III (86.4%), and underwent general or orthopedic surgery procedures (70.0%) and non-emergent operations (86.8%). The average age was 59.4 (SD = 16.4); average wRVU was 19.8 (SD = 9.5).

Table 1 General preoperative characteristics of patients and their associations with PLOS (n = 4,495,582)

The typical patient had an unadjusted median postoperative LOS of 3 days. Characteristics that increased median postoperative LOS included: partial (5 days) or total (8 days) functional dependence; transfer from acute or chronic care facility (5 days); or having an emergent or thoracic operation (4 days). A higher ASA class was monotonically related to a larger median LOS: ASA class I, 1 day; II, 2 days; III, 3 days; IV, 6 days; and V, 8 days. Increased age (r = 0.125) and complexity of the operation as measured by wRVU (r = 0.194) were moderately correlated with higher postoperative LOS. All p-values for testing the unadjusted association between patient characteristics and postoperative LOS were statistically significant at p < 0.0001.

After risk adjustment, these same general trends were true also for adjusted median postoperative LOS. In addition, males (3.2 days) had a longer adjusted median postoperative LOS than females (2.9 days), black patients had the highest adjusted median postoperative LOS (3.3 days) of all race/ethnicity groups, and smokers had a higher adjusted median postoperative LOS (3.3 days) compared to non-smokers (3.0 days). Patients undergoing thoracic (4.5 days), vascular (3.5 days), general (3.4 days), and neurosurgery (3.3 days) had the highest median postoperative LOS compared with other analyzed surgical specialties. All risk-adjusted comparisons were statistically significant at p < 0.0001 except for age and wRVU, which were not significantly correlated with postoperative LOS.

Preoperative comorbidities of patients

The 17 preoperative comorbidities for patients and their unadjusted and risk-adjusted associations with postoperative LOS are shown in Table 2. The most common comorbidities were hypertension (51.4%), obesity (42.8%), and diabetes mellitus (18.0%). Patients with each preoperative comorbidity, except for obesity, had higher median LOS compared to patients without the comorbidity. An underweight BMI, as opposed to obesity, was associated with higher median LOS. The largest differences in unadjusted medians were for ventilator dependence (+ 10 days), septic shock (+ 9 days), and ascites, acute renal failure, and preoperative transfusion (each + 4 days). These same trends held for the risk-adjusted median postoperative LOS. The largest increases in risk-adjusted median postoperative LOS between patients with vs. without the comorbidities were noted for prolonged ventilator dependence within 48 h of surgery (+ 12.4 days), septic shock (+ 11.3), acute renal failure (+ 6.1), ascites (+ 5.1), and prior transfusion (+ 5.0). All comparisons were statistically significant at p < 0.0001.

Table 2 Unadjusted and risk-adjusted associations of patient preoperative comorbidities and PLOS (n = 4,495,582)

Postoperative complications

Table 3 presents the incidence of each of the 18 postoperative complications, and their unadjusted and risk-adjusted association with postoperative LOS. A total of 600,004 patients (13.4%) had at least one postoperative complication, with a subsequent increase in their median LOS of 6 days, from 2 (IQR 1–4) to 8 (4–14) days. The most common complications were the occurrence of bleeding requiring transfusion (7.4%), sepsis (1.9%), prolonged ventilator use (1.7%), pneumonia (1.6%), unplanned intubation (1.2%), septic shock (1.1%), and organ space surgical site infection (SSI) (1.0%). The other 11 complications had incidences of < 1.0%. Each complication resulted in an unadjusted increase in median LOS, with the largest differences occurring for wound disruption (+ 16 days), prolonged ventilator use (+ 15), organ space SSI (+ 14), unplanned intubation, septic shock, deep incisional SSI, deep veinous thrombosis (DVT), and acute renal failure (all + 12). All p-values were < 0.0001.

Table 3 Unadjusted and risk-adjusted association between in-hospital postoperative complications and PLOS (n = 4,495,582)

In risk-adjusted analyses, the trends were similar. Adjusted LOS increase was highest for prolonged ventilator use (+ 20.1 days), followed by wound disruption (+ 19.4), acute renal failure (+ 17.1), organ space SSI (+ 16.0), septic shock (+ 15.7), unplanned intubation (+ 14.3), DVT (+ 13.9), deep incisional SSI (+ 13.8), and pneumonia (+ 13.7). The lowest risk-adjusted LOS increase was for bleeding requiring transfusion (+ 3.9) (Table 3, Fig. 2).

Fig. 2
figure 2

Risk-adjusted Increase in Median Postoperative Length of Stay. The increase in postoperative length of stay associated with postoperative complications after risk-adjusting for preoperative characteristics and comorbidities and concomitant postoperative complications

Discussion

We conducted a comprehensive analysis of the associations between postoperative complications and postoperative length of stay in a broad surgical population. To our knowledge, this is the first study to publish precise estimates of risk-adjusted increases in postoperative LOS associated with postoperative complications across a broad range of complications and operations. While this has been suspected by surgeons, confirmatory data and precise estimates are lacking in the literature. All 18 postoperative complications collected by the ACS-NSQIP were significantly associated with increased postoperative LOS in unadjusted analysis and remained significant after adjusting for preoperative risk characteristics and concomitant complications. The increase in postoperative LOS varied by different complications, and prolonged ventilation use, wound disruption, and acute renal failure were associated with the greatest increases in LOS. These findings have implications in resource allocation in the 13.4% of patients who have postoperative complications. If the postoperative complication rates could be reduced by only a few percentage points, this could save many additional inpatient hospitals days.

In addition to identification of postoperative complications that most affect postoperative LOS, this study provides evidence for preoperative characteristics and comorbidities that may modify LOS. While some risk factors for prolonged postoperative LOS are non-modifiable, others may be targeted for patient optimization prior to surgery. A potential target of optimization is underweight patients, who had a 2-day extended stay in the hospital postoperatively compared to normal weight patients. While many patients may be underweight due to systemic comorbidities such as cancer or severe illness, surgeons may counsel patients that improving their weight in a healthy manner may reduce the time they spend in the hospital after an operation by reduction of complications and improved recovery.

Our data are consistent with other smaller studies that have found associations between postoperative complications and length of stay in various subsets of surgeries and using different databases. Out of 18 studies in the literature that we reviewed [4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21], only two did not find a strong association between postoperative complications and increased LOS [4, 16]. In 2017, Mrdutt et al. analyzed 42,365 ACS-NSQIP patients undergoing elective laparoscopic colectomy and found that each postoperative complication increased the LOS [20]. In 2008, Boakye et al. examined the National Inpatient Sample and found that complications after laminectomy doubled postoperative LOS [6]. Additionally, in 2015 Damrauer et al. found similar results while investigating the effect of postoperative complications on postoperative LOS in 6,307 patients undergoing lower extremity bypass surgery using the California State Inpatient Database [7]. That study also found an independent association between postoperative LOS and patient readmission, indicating that finding avenues to reduce postoperative LOS could also have an effect on patient readmission, although further study is needed to determine if that is the case in a general surgical population. These findings suggest that the results of our study in a broad surgical population are in concordance with much of the research already done in individual operations.

There were two studies in our review that did not demonstrate a significant association between postoperative complications and postoperative LOS. In 2014, Krell et al. found that much of the variations in postoperative LOS were not attributable to either preoperative characteristics or postoperative complications in 22,664 patients undergoing inpatient colorectal resections [16]. Adogwa et al. reached the same conclusion in 23,102 patients after lumbar decompression and fusion procedure [4]. However, these studies used a different postoperative LOS outcome, whether patients had a LOS ≥ the 75th percentile of LOS. A binary cutoff could mask some of the effects of complications. This, plus a smaller sample size and more distinct patient populations, could explain the differences in the findings between these two studies and our study.

Our study is novel in that it has four important characteristics not currently found in the studies on postoperative complications and postoperative LOS in the literature: (1) analysis of a broad surgical population; (2) use of very large sample sizes; (3) inclusion of a wide array of postoperative complications; and (4) use of a straightforward analysis that provides average changes in LOS to be expected for each individual postoperative complication after adjusting for preoperative patient factors and other complications. Our data demonstrate that there is a strong association between postoperative complications and postoperative LOS, even when accounting for preoperative characteristics and concurrent complications. The results of this study provide concrete data for guiding decision making and resource allocation, providing hospitals with data to improve quality at their institutions and target complications that can most severely impact patient postoperative LOS. In addition, it provides information that a surgeon can share with patients and their families to better understand the course of their hospital stay.

Strengths of this study include: (1) the use of a large, audited, comprehensive database capturing a representative sample of the national surgery volume; (2) consideration of postoperative complications across many surgical specialties; and (3) inclusion of data over 14 years. However, there are several important limitations of our study to consider. First, we analyzed a broad surgical population, and the associations may vary in more specific surgical subspecialties and operations. In addition, predictor variables and complications analyzed were limited to those measured in the ACS-NSQIP. In this analysis, we included patients who died in the 30-day window post-operatively, which may potentially artificially depress their postoperative LOS. There has also been concern that the “inpatient” variable in ACS-NSQIP may not be standardized between institutions, potentially complicating an inpatient-specific analysis [25]. Finally, while we were able to use a large dataset from the ACS-NSQIP, there may be bias in which institutions participate, favoring large academic centers, and therefore these data may not be applicable to all hospitals.

Our study demonstrates how postoperative complications significantly affect hospital resources, particularly by prolonging the length of stay. These findings stress the importance of careful perioperative management and prompt intervention when complications arise. The varying impact of different complications on length of stay highlights the need for tailored strategies to address specific postoperative challenges. For example, implementing enhanced protocols to prevent and manage prolonged ventilator use, wound disruptions, and acute renal failure could substantially reduce hospital stays and enhance patient outcomes. Furthermore, this study offers valuable data for developing predictive models for risk assessment, which can help healthcare providers allocate resources more efficiently and take proactive measures for high-risk patients [26,27,28,29,30]. Future research should focus on identifying the most effective interventions to lessen the impact of these complications and explore the potential benefits of personalized postoperative care plans.

Conclusions

In a broad surgical population, postoperative complications were significantly associated with increased postoperative LOS. The increase varied depending on the complication, and was greatest for prolonged ventilation, wound disruption, and acute renal failure. These data provide clinicians with additional information for counseling patients on the possible outcomes of surgery including postoperative LOS after complication, can allow administration to better allocate resources where they are needed, and can help guide clinicians on expected clinical course and discharge after a postoperative complication occurs.

Availability of data and materials

The datasets generated and/or analyzed during the current study are available from the corresponding author on reasonable request. The raw data in this study was generated from the ACS-NSQIP PUF 2005-2018 and is publicly available upon request.

Abbreviations

ACS-NSQIP PUF:

American College of Surgeons National Surgical Quality Improvement Program Participant Use Data File

LOS:

Length of Stay

ASA:

American Society of Anesthesiologists

BMI:

Body Mass Index

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Acknowledgements

The ACS-NSQIP and participating hospitals are the source of these data; they have not verified and are not responsible for the statistical validity of the data analysis or the conclusions derived by the authors.

Funding

This work was supported by an internal grant from the Department of Surgery, University of Colorado School of Medicine, and the University of Colorado School of Medicine Research Track. The funding organizations had no role in the design and conduct of the study; collection, management, analysis, and interpretation of the data; preparation, review, or approval of the manuscript; and decision to submit the manuscript for publication.

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Contributions

RAM and WGH conceived of and designed the study. GLH contributed to study design and analysis and wrote the draft with input from all authors. MRB contributed to study design and conducted the data analysis. CMS, AD, TA, AMH, and RDS contributed to interpretation of results. All authors helped write, have read, and approved of the final version of the article.

Corresponding author

Correspondence to Garrett L. Healy.

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Ethics approval and consent to participate

This study was reviewed by the Colorado Multiple Institutional Review Board and deemed exempt as it used deidentified and publicly available data.

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The authors declare no competing interests.

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Healy, G.L., Stuart, C.M., Dyas, A.R. et al. Association between postoperative complications and hospital length of stay: a large-scale observational study of 4,495,582 patients in the American College of Surgeons National Surgical Quality Improvement Program (ACS-NSQIP) registry. Patient Saf Surg 18, 29 (2024). https://doi.org/10.1186/s13037-024-00409-9

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